JGVA 0109-550 (700)

Universal portal embroidery machine with three different embroidery technologies:

• 1 x W-head with one needle to apply and fixate wires, fibers, optical fibers etc..
• 1 x K-head for chain and moss stitch with automatic colour change for 6 colours.
• 1 x F-head, a standard embroidery head with 9 needles and colour change.

 

Head distance

Between the heads: 275 mm / 10.8“

 

Embroidery fields  (Width x Depth)

Using all three heads: 550 x 600 mm / 21.6“ x 23.6“
W-head only: 1.100 x 600 mm / 43.3“ x 23.6“
K-head only: 875 x 700 mm / 34.4“ x 27.5“
F-head only: 550 x 700 mm / 21.6“ x 27.5“

 

T8-2 Control Unit

Machine control unit with Windows CE.
8.4“ TFT colour monitor.
3 x USB 2.0 ports.
1 x RJ45 Network port.
Internal memory for pattern parameters.
Data output for optional MY.ZSK production data acquisition.

 

Embroidery Speed

• W-head: 800 stitches/min., depending on thread quality, design and machine parameters
• K-head:
  • Chain stitch - 700 stitches/min.
  • Moss stitch - 650 stitches/min.
• F-head: 1.000 stitches/min., depending on stitch length and material

 

Installation and Training

We help and support you throughout the whole process of setting up your machine and teaching you how to use it!

 

Quality Control

• X hours of factory testing and break in use before shipping to ensure quality.
• Machine installation with ZSK expert.
• System setup with demonstration fabrics and materials.
• Full system check
• Quality-assured runtime for calibration and shipping

 

Technical Data

Dimensions fully assembled
Length: 3.450 mm / 135.8“
Depth: 1.840 mm /   72.4“
Height: 2.200 mm / 86.6"
Weight: approx. 1.150kg / 2535lb
Power supply voltage: single phase AC 230 V.

Dimensions without table, T8 and active supply unit
Length: 3.270 mm / 128,7“
Depth: 1.600 mm /   63“
Height: 1.740 mm / 68,5"

Dimensions without strut, table, T8 and active supply unit
Length: 3.270 mm / 128,7“
Depth: 1.460 mm /   57.4“
Height: 1.740 mm /68,5"

Please note:

• The machine can work with a 120 V to 230 V transformer.
• If pneumatic wire-/fiber trimmer, automatic bobbin changer or pneumatic clamping- and tensioning device will be installed, compressed air pneumatics are required. A compressor is not included in the scope of supply. A small pancake compressor will work fine.

 

Info: US doorways clearance (without guarantee of correctness)

Standard front door: 31” of clearance.
Standard interior door: 33” of clearance.
Standard back double door: 66” of clearance.

Light Barrier at top

Light barrier at front of the embroidery heads

 

Twin Active Supply Unit 

The Twin Active Supply Unit for wires and fibers with standard motors can be installed on each laying head. Each supply system can take wire or fiber rolls up to 10kg. A new function implemented detects the end of supplied media.

 

Conversion Kit 

Conversion kit for the supply of wires or fibers from the active supply unit to the ZigZag layer.

 

Conversion Kit Small reel

Conversion kit small reel to feed wires / fibers from a small reel, which can turn unlimited around the needle as an alternative to an installed active supply unit. Not applicable in connection with wire/fiber changer and ZigZag layer motor outside of the head.

 

W-Bobbin Winder

Winder to rewind wire or fiber strings onto small rolls for the ZigZag layer for the W-head.

 

Wire Hit Detection System

If a laid wire is hit by the needle the machine stops and indicates the affected laying head. The defective part can be marked to be removed. In many branches like in the production of car seat heating systems this function is obligatory.

 

Automatic Unwinding of Z-Axis

If wires / fibers are supplied from an active supply unit via pipes to the ZigZag layer the maximum rotation is limited to 360°.  This option allows to adjust at what degree of the Z-axis an automatic unwinding shall be executed.

 

Layer feet

Three different layer feet each for wire and fiber

 

Carbon protection

All electronic devices of a ZSK technical embroidery machine can be protected against carbon dust.

 

Auto Select Bobbin Changer for F-head

Auto Select Boobin Changer for F-head with a magazine for 8 bobbin cases, including bobbin cases and bobbins. The Auto Select Bobbin Changer enables the allocation of any bobbin case of the magazine to a specific needle or a singular access.

 

Upgrade Kit Thick Yarn

Additional thread tension and other picker for thick thread

 

Special Eyelets

F- and K-head: eyelets for special threads

 

Special Gate

K-head: special gate for conductive yarns.

EPCwin 7 Digitizing Software

EPCwin is the standard software for technical applications on embroidery machines.
The software offers i.e.:

• CAD drawing functions,
• Excellent solutions for team work, 
• Switching between the various ZSK technologies,
• Change machine settings flexibly during the embroidery process.

 

Installation

Installation of EPCwin 7 by ZSK experts

 

Training

• Technical drafting and drawing for digitizing
• Basic EPCWin 7 course
• Intermediate EPCWin 7 course
• Advanced software training courses (by appointment only)

Knowledge and Consultation

Our support and training courses are unparalleled and our technical staff has years of previous experience at companies that design circuits for spacecraft, tech companies that design flexible electronics, and state of the art medical device companies. We enjoy pushing the bounds of what can be made with technical embroidery!

 

Courses include:

• Introductory machine and operator training
• T8 machine controller training
• Intermediate and advanced smart textiles training courses
• Intermediate and advanced composites training courses
• Production manufacturing  and optimization training course